Matt Prior’s tester’s notes – The Volvo XC90’s old, new suspension

To make the composite leaf springs utilized on the new XC90, Volvo architects looked to the past.

 

A man, bespectacled and suited, is strolling along a hall lined with workplaces when he is occupied by a ringing telephone.

He strolls into an office, dusty and since quite a while ago deserted, discovers his way over to a work area, grabs the old collector and says: “Hi? No, this is [rubs dust from dial]…  4724.”

In the wake of tolerating an expression of remorse, he glances around, befuddled, at the vacant file organizers and sheet-secured furniture and ways out, shutting the entryway marked ‘Carlsberg Customer Complaints Dept’ behind him.

A TV notice done well. Also, one that a Volvo specialist helped me to remember amid the new XC90 dispatch. You know the new XC90: replaces the dim facial hair one; great inside; won a gathering test; has a leaf spring at the back. In any event, it does on the off chance that its not one of the extravagant air-sprung ones.

The last Volvo to have a leaf spring on its back suspension was the 900 arrangement. You’ll recollect the 900, as well: fitting outdated family cantina and wagon; would make an awesome pummeled float auto.

It’ll be an exemplary soon. It went out of generation in 1998 and is an inexorably uncommon auto now.

Rarer still is the leaf spring. Yet, when it returned to planning the end of the most recent XC90, Volvo’s designers were quick to rediscover its merits.

A leaf spring isn’t without its positives. It doesn’t involve much under-body room, which means there’s little interruption into boot space. What’s more, if all around outlined, as a cutting edge composite leaf spring can be, it gives a low unsprung mass.

Volvo’s specialists in the end chose, indeed, the new XC90 ought to have a composite one housed inside a subframe to avert harm by street garbage.

In the early phases of advancement, however, its not simple to purchase a fresh out of the box new composite leaf spring until you’re truly certain you’re going to need loads of them.

So Volvo’s case designers settled on the following best thing. They gazed upward the part number for the 900’s leaf spring and purchased a pack of them. What’s more, begin utilizing and altering them for XC90 advancement.

And after that, I like to think, a telephone rang in an inaccessible corner of a since quite a while ago surrendered office in Volvo’s Gothenburg HQ. In all probability a spreadsheet pinged in an office outfitted like an Ikea outlet, yet my Volvo designer lets me know the outcome was the same: a banner was raised over the quantity of critical parts that were being requested, conceivably showing a concerning pattern of breakages.

They were old, well-past guarantee parts, on autos that went out of generation 17 years prior, yet it was a stressing pattern for Volvo all the same.

Until, made mindful of it, an advancement designer clarified: “no, it was us.” The dusty handset about-faced on the collector, and life carried on.


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